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Electronic Vehicle Controls - Electronic Control Units (ECU)

ECU-2415A

General purpose machine controller for off-highway, mobile equipment

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Overview

Description

The ECU-2415A Electronic Controller is a general-purpose programmable controller designed to withstand the real-world environmental demands of the off-highway mobile market. The ECU-2415A can be used as a stand-alone controller, or for integrating into a CAN network with other devices.

The controller has 49 flexible I/O pins consisting of digital, analog, and pulse inputs, and up to 24 high-side PWM or digital outputs with current measuring feedback. All outputs are capable of driving up to 3.0 Amps.

Notes

Refer to Input/Output table configuration capability. Refer to ECU-2415A Technical Reference Guide for specific data and ratings of individual inputs and outputs.

ECU-2415A is a direct replacement for ECU-2415. It is necessary to convert the CoDeSys program for replacement.

Features

  • Advanced electronic design for reliability and accuracy.
  • Reliable operation in real-world temperature conditions
  • Fully-sealed, compact cast-aluminum housing.
  • Inputs and outputs are protected against short circuits.
  • Outputs have diagnostic capability.
  • No external cooling or heat dissipation required.
  • Programmed with CoDeSys.
Electrical Parameters
Operating voltage:
  • 8.5 to 33 Vdc
Idle power consumption:
  • 1.5 W
Operating current:
  • 13 A Maximum continuous current with full external load
Overvoltage:
  • 70 Vdc maximum (logic/load circuit shutdown at 35 Vdc)
Reference voltages:
  • +5 Vdc Limit 270 mA
Processor and Memory
Processor:
  • 16/32 bit CPU, 100 MHz
Flash memory:
  • 1600 kB
RAM:
  • 1024 kB + 138 kB 112 kB for PLCopen application variables
Non-volatile memory:
  • 8 kB
PLCopen application size:
  • 768 kB max
Temperature Ratings
Operating temperature range:
  • -40 to 85 °C (-40 to 185°F)
Storage temperature range:
  • -50 to 85 °C (-58 to 185°F)
Properties
Weight:
  • 0.7 kg (1.55 lb)
Environmental Ratings
Ingress protection class:
  • IP67 per IEC 660529
Humidity tolerance:
  • >90% RH 25 to 55 °C (77 to 131 °F) per IEC 60068-2-30 (test Db)
Radiated immunity:
  • 20 to 2000 MHz at 30 V/m per 2005/83/EC Annex IX
Vibration:
  • 3.5 G (rms) per IEC 60068-2-64 (test Fh)
Shock:
  • 50 G Peak, per IEC 60068-2-27 (test Ea)
Corrosion protection:
  • 24 h 5% salt spray at 35 °C (95 °F) per ISO 9227
Communication
Number of CAN ports:
  • 2
CAN interface protocols:
  • ISO CAN 2.0B
Inputs/Outputs 22 Total
MAX I/O
DI (SWG)
DI (SWB)
PI
AI
Current feedback
PWM (source)
DO (source)
1
X
10
X
6
X
X
8
X
X
8
X
X
X
16
X
X
X
49
25
14
8
6
10
24
24

Note: The ECU-2415A has inputs and outputs that can be configured in multiple ways. For more information, consult the ECU-2415A Technical Reference Manual.

ECU-2415_Dim ECU-2415_Mounting

The mounting positions shown allow water or other potential contaminants to fall away from connectors. Allow 125 mm (5 in) clearance from mounting surface for connector installation. For additional mounting information, consult the ECU-2415A Technical Reference Manual.

Controller: Model ECU-2415A Part No. 4002723

AmpSeal Connectors:

23-Pin Grey: Part No. 4000361

23-Pin Blue: Part No. 4000362

23-Pin Black: Part No. 4000360

8-Pin Black: Part No. 4000363

AmpSeal Socket/Plug:

Sockets Gold (100 pc.): Part No. 4000369

Sealing Plugs (100 pc.): Part No. 4000370

Shock Cover Kit (optional): Part No. 4206820

AmpSeal Test Leads: (10 each, 24" length) - Part No. 400287

CoDeSys Programming Software: available from HydraForce Electronics Portal as free download.

USB-CAN Programming Adapter: Part No. 4000371

Diagnostic Kit: Part No. 4000372

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